解决方案木材加工粉尘问题解决方案-河北佳锐斯环保设备有限公司

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木材加工粉尘问题解决方案

1.提出问题

在木材加工厂的锯切与打磨车间，未安装除尘系统时存在以下问题：

1.1. 粉尘污染严重：车间内粉尘浓度高达250 mg/m³，工人健康风险突出。

1.2. 设备磨损加剧：粗颗粒粉尘进入电机和传动系统，导致设备故障率增加30%，年维护成本上约18万元。

2.解决方案
采用多级除尘系统：旋风预分离+脉冲袋式精滤

2.1. 旋风预分离选用JRS-6.0型旋风除尘器，入口风速18 m/s，处理风量12,000 m³/h，分离粒径≥15μm的粗颗粒，除尘效率85%。

2.2. 脉冲袋式精滤配置PPC96-8型脉冲袋式除尘器，滤袋材质PTFE覆膜涤纶，过滤精度0.3μm，耐温120℃。

3.实施效果

木材加工厂的锯切与打磨车间加装旋风+脉冲袋式系统综合效益分析表
木材加工厂的锯切与打磨车间加装旋风+脉冲袋式系统综合效益分析表
项目	改造前（无除尘系统）	改造后（旋风+脉冲袋式系统）	提升幅度	节省运营成本（万元）
项目	改造前（无除尘系统）	改造后（旋风+脉冲袋式系统）	提升幅度	节省运营成本（万元）
粉尘排放浓度，mg/m³	250	≤15	环保达标	——
回收木质粉尘，吨/年	3	20	提升5.7倍	15
设备故障率，次/年	30	5	降低83%	——
设备维护成本，万元/年	18	2	降低89%	16
年综合能耗，万度电	0	17.5	——	17.5
节省运营成本合计，万元				13.5
改造成本（含设备及改造费用），万元				24.5
投资回收周期=24.5/13.5*12=21个月
备注：总功率29KW（含空压机）。

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